REPAIR ALL TYPES OF KILN PLANTS

  • SHUTTLE KILN
  • ROLLER KILN
  • TUNNEL KILN

SHUTTLE KILN

The shuttle kiln stands out for an extremely good temperature distribution and significantly low energy consumption. the very flexible firing aggregate ensures first-rate quality products for manifold and different fields of application.

  • SANITARY WARE
  • TABLEWARE AND PORCELAIN
  • ROOF TILES AND ACCESSORIES
  • CLINKER BRICKS AND SPLIT TILES
  • CORDIERITE CLAY PIPES
  • VITRIFIED CLAY PIPES
  • TECHNICAL CERAMICS

Being in successful operation since years for first firing and re-firing as well as decoration firing of top-quality ware at many renowned manufactures in the expectations concerning capacity of the kiln and quality of the ware.

Technical data
 Kiln volume up to 450 m3 net
 Setting width up to 5,6 m
 Setting height up to 4,0 m
 Firing temperature 800 - 1800oC
 Fuel natural gas, liquid gas, others upon request
 Firing cycle 6 to 80h depending on application
 kiln insulation fibre, lightweight bricks or sandwich construction

Characteristics:

  • Modular design
  • Low energy consumption due to optimised kiln control, special impulse burners and high quality refractory lining with best isolating properties and high refractory resistance; lining alternatively with refractory lightweight bricks or as full fibre lining.
  • Excellent firing results due to ideal temperature distribution
  • Powerful lateral burners
  • No temperature peaks
  • Self-optimisation of burners after power failure
  • Regulation by means of process control system with remote control function
  • Kiln visualisation system available in many different languages
  • Remote control and teleservice via modem connection
  • Oxygen reading of the kiln atmosphere
  • Minimum maintenance and not much personnel required
  • Oxidising/reducing atmosphere and reduction or flashing with high reproducibility possible
  • Kiln car transport system according to individual demands
  • Kiln cars with lightweight insulation and kiln car superstructure

ROLLER KILN

The roller kiln is a modern firing aggregate in modular design and different constructions for many fields of application and firing of:

  • TABLEWARE AND PORCELAIN
  • TECHNICAL CERAMICS / TILE
  • FLAT ROOF TILE
  • EXTRUSION TILES
  • SANITARY WARE

Newly developed roller kiln concepts ensure highest product quality at minimum maintenance and personnel expenses. The reliable roller drive system is equipped with helical gearing and runs in a oil bath, practically maintenance-free. Further advantages of this kiln type are the high temperature uniformity over the setting cross section in the different kiln zones and the significant reduction of the specific energy consumption and of the transit time.

Technical data
 kiln length up to 150 m
 Setting width up to 3,0 m
 Roller level 1 - 3
 Firing temperature 800 - 1650oC
 Fuel natural gas, liquid gas, others upon request
 Firing cycle 20 min up to 48h, depending on application
 kiln insulation fibre, lightweight bricks or sandwich construction

Characteristics:

  • Modular design
  • Low energy consumption due to optimised kiln control and high quality refractory lining with best isolating properties and high refractory resistance; lining alternatively with refractory lightweight bricks or as full fibre lining.
  • Excellent firing results due to ideal temperature distribution
  • High velocity nozzle mixing burners
  • Maintenance-free roller drive system
  • Self-optimisation of burners after power failure
  • Regulation by means of process control system with remote control function
  • Kiln visualisation system available in many different languages
  • Remote control and teleservice via modem connection
  • Minimum maintenance and not much personnel required due to automation
  • Oxidising/reducing atmosphere and reduction or flashing with high reproducibility possible
  • Slab transport system according to individual demands

TUNNEL KILN

The tunnel kiln is a flexible and innovative production aggregate in prefabricated modular design with refractory lightweight brick or fibre lining, equipped with latest kiln control systems and kiln car tracking systems, for different fields of application and firing of:

  • SANITARY WARE
  • TABLEWARE AND PORCELAIN
  • ROOF TILES AND ACCESSORIES
  • CLINKER BRICKS AND SPLIT TILES
  • CORDIERITE CLAY PIPES
  • VITRIFIED CLAY PIPES
  • TECHNICAL CERAMICS
Technical data
 kiln length up to 150 m
 Setting width up to 5,5 m
 Setting height up to 1,1 m
 Firing temperature 800 - 1800oC
 Fuel natural gas, liquid gas, others upon request
 Firing cycle 2 to 48h, depending on application
 kiln insulation fibre, lightweight bricks or sandwich construction

Characteristics:

  • Modular design
  • Low energy consumption due to optimised kiln control and high quality refractory lining with best isolating properties and high refractory resistance; lining alternatively with refractory lightweight bricks or as full fibre lining.
  • Excellent firing results due to ideal temperature distribution
  • Powerful high velocity nozzle mixing burners
  • Regulation by means of process control system with remote control function
  • Kiln visualisation system available in many different languages
  • Remote control and teleservice via modem connection
  • Minimum maintenance and not much personnel required
  • Oxidising/reducing atmosphere and reduction or flashing with high reproducibility possible
  • Kiln car transport system according to individual demands
  • Kiln cars with lightweight insulation and kiln car superstructure

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